SJ120/33 TPE Anti-slip Mat Dedicated Production Line

✅ TPE-Specific Design - Screw, mold, and temperature control system are specifically optimized to perfectly adapt to the high elasticity characteristics of TPE material.

✅ High Capacity Output - Designed capacity of 400-450kg/h, 160kW high-power drive ensures stable and efficient production.

✅ Precision Surface Treatment - Mirror-finish three-roll calender combined with precision temperature control produces high-quality mat materials with smooth surfaces and uniform thickness.

✅ Fully Automatic Cutting - Equipped with encoder meter counting and pneumatic cutting system for precise length cutting.

Technical Parameters and Configuration

Key Technologies for TPE Anti-slip Mat Production

TPE-Specific Screw and Temperature Control System

Optimized design for high elasticity materials. Uses a 38CrMoAlA nitrided steel screw (hardness HV≥740), with a special thread design that balances shearing and plasticization. 7-zone ceramic heating combined with intelligent temperature control (±2℃ accuracy) ensures stable extrusion of TPE material within the optimal processing temperature window, preventing degradation and bubble formation.

Precision Calendering and Surface Treatment Technology Produces high-smoothness, high-quality surface material.

∮400mm mirror-finish chrome-plated calendering rollers (smoothness Ra≤0.025μm), combined with an independent three-roller temperature control system, provide precise molding and cooling conditions for TPE material. A mechanical worm gear clearance adjustment mechanism ensures the parallelism of the three rollers, producing a uniform thickness and smooth surface of the surface material substrate.

High-Efficiency Cutting and Automated Integration Enables continuous production and precise cutting.

Equipped with a Korean Autonics encoder metering system, cutting accuracy reaches ±1mm. Pneumatic clamping + shearing-type cutting ensures smooth and rapid operation. The entire line adopts a centralized control system, achieving automatic synchronization of extrusion, calendering, traction, and cutting, significantly improving production efficiency.

Modular Mold Design

Flexibly adapts to various product specifications

1160mm coat hanger-style runner mold, with chrome-plated and mirror-polished runner to reduce TPE material retention and degradation. Equipped with an adjustable edge device (200mm per side), it can be flexibly adjusted within a width range of 600-1000mm to quickly adapt to different order specifications.

Main Application Areas

Home Anti-slip Mats - Bathroom Mats, Kitchen Mats, Door Mats

Car Floor Mats - Driver/Passenger Floor Mats, Trunk Mats

Commercial Venues - Gym, Swimming Pool, Changing Room Anti-slip Mats

Medical Care - Anti-slip Floor Mats, Rehabilitation Training Mats

Industrial Safety - Workstation Anti-fatigue Mats, Machine Protective Mats

Material Compatibility Characteristics

Main Material: TPE (Thermoplastic Elastomer) Granules

Hardness Range: Can process Shore A 50-90 degree TPE material

Color capability: Supports production of natural, black, and various colored TPEs.

Functional expansion: Can be modified to produce functional mats with antistatic, antibacterial, and flame-retardant properties.

Environmental characteristics: TPE material is recyclable and meets environmental protection requirements.

Production efficiency analysis

Taking a standard 1000mm×3.5mm anti-slip mat as an example:

Daily production capacity: 8-10 tons (24-hour continuous production)

Annual production capacity: 2500-3000 tons (300 working days)

Staffing: Only 2-3 operators required

Material utilization rate: ≥98% (waste materials can be recycled)

Energy consumption level: ≈ 0.25-0.3 kWh/kg Product

Investment Return Advantages

Production Efficiency: 3-5 times more efficient than traditional production processes

Product Consistency: Automated control ensures consistent quality between batches

Flexibility: Quick changeover, adaptable to small-batch, multi-variety orders

Maintenance Costs: Modular design, easy maintenance, and highly interchangeable spare parts

Quality and Service Commitment

Quality Assurance System

Strict Material Selection: All key components use well-known domestic and international brands

Process Control: Strictly implement 38 quality control points in manufacturing processes

Complete Machine Testing: 48-hour continuous load test before leaving the factory

Performance Verification: Production verification using customer-specified TPE materials

Service Support Guarantee Period: 12-month warranty for the entire machine.

Technical Support: Installation guide and process parameter package provided.

Training Services: On-site operation and maintenance system training.

Spare Parts Supply: 24-hour response mechanism for commonly used spare parts.

Remote Support: Remote fault diagnosis via video and telephone.

Value-Added Services:

Formulation Consultation: Suggestions on TPE material selection and formulation optimization.

Process Debugging: Assistance with new product process parameter development.

Sample Production: Small-batch sample trial production service provided.

Technical Upgrades: Equipment function expansion and automation upgrade solutions provided.

Frequently Asked Questions:

Q1: What are the advantages of TPE materials compared to PVC and rubber?

TPE combines the processing performance of plastics with the elasticity of rubber. It requires no vulcanization, is recyclable, environmentally friendly, and odorless, making it particularly suitable for automotive interiors, home furnishings, and other fields with high environmental and safety requirements.

Q2: How long does it take to change production lines to produce products of different widths?

Changing width specifications by adjusting the mold baffle takes approximately 1-2 hours. Changing thickness specifications by adjusting the three-roll gap and process parameters takes approximately 30-60 minutes. 

Q3: What are the special temperature control requirements for TPE material?

TPE has a narrow processing temperature window and is sensitive to temperature. Our 7-zone heating system, combined with a high-precision temperature control system (±2℃), can accurately control the temperature of each section, preventing material degradation or insufficient plasticization.

Q4: What is the cutting length accuracy? Can multiple lengths be set?

Using a Korean Autonics encoder, the cutting accuracy is ±1mm. The control system supports 10 preset lengths, allowing operators to quickly switch between different cutting lengths.

Q5: What are the factory conditions required for the production line?

It is recommended that the factory be at least 20 meters long, 4 meters wide, and 3.5 meters high. A 380V/50Hz power supply, cooling water (pressure 2-4 kg/cm²), and compressed air (0.6-0.8 MPa) are required.

Q6: Can the surface of the TPE pads be embossed?

Yes. The resulting smooth substrate is ideal for subsequent embossing. We can provide customized embossing roller services or recommend professional embossing equipment suppliers.

Q7: What should I pay attention to during routine equipment maintenance?

Main maintenance includes: regularly cleaning the mold runner, checking heating elements, lubricating transmission components, and cleaning the cooling water system. We will provide a detailed maintenance plan.

Q8: Can you produce composite floor mats with adhesive backing?

Yes. By adding a laminating device, an adhesive backing layer can be laminated to the back of the TPE mat material. We offer a variety of laminating options.